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Plastic Welding Machinery & Converting...to the future

FIAB is a leading manufacturer of travelling head H.F welding machines supplying major manufacturers of Tensile Structures, "Big Image" advertising banners, Side Curtains, Tents etc.
TTF Ltd is the exclusive UK Import agents for FIAB.

New FIAB 900 Series of Stationary or Moveable HF Welders

fiab900

The Fiab machines are recognised world wide for their exceptional quality and outstanding reliability. The compact nature of the Fiab machine will ensure that valuable manufacturing space is optimised. This is partly due to the efficient and stabilised integrated generator.  The frequency inverted drive ensures a precise and smooth travel movement, allowing an optimum speed of 25 metres per minute at 73 Hz.

The FIAB 900 machine cycles (welds) in correspondence to the length of the electrode.
Mains power and air is fed to the machine via a caterpillar track situated on the rails eliminating overhead cables.
The Simatic PLC control has several advantages over a conventional system enabling us to meet specific customer needs by programming customised functions.

The self diagnostic system oversees all parameters and informs the user (on the “Clear Text” display) of any actual disturbances.
Thus allowing 90 % of any potential fault to be rectified by the operator almost eliminating down time. The unique pneumatic quick tool change system is standard in every FIAB 900 machine. The health and safety standards are of the highest level and meet all new CE regulations.

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Download the FIAB 900 Series Datasheet.

 

New FIAB 1100 Series Traveling Head HF Welding Machines.

pic This is the latest development from FIAB appealing to producers of large constructions. With power outputs available from 13 to 26 KW and a sectional table & rail this is a versatile machine. The FIAB 1100 features a track table and a small trough at the inside, includes a programmable drive & integrated power & air lines. The table and rail sections are delivered in 2m lengths allowing for easy future expansion.
  • Operation from both sides or connection to a line up table for big structures.
  • Comprehensive cooling & heating unit for stabilizing electrode temperature.
  • Unlimited information storage via Compact Flash memory card.
  • Easy program transfer via CF storage to/from a laptop computer.
  • Arc suppressor for instant interuption of HF.
  • Siemens S7 300 computer system.
  • Siemens MP 277 touch screen.

 

Bandomatic 5 & 8


The Bandomatic 5 & 8 welds, hot embosses and hot cuts PVC plastic from the roll. The fully automated process produces photo pocktets, plastic binders, driving licence holders etc. at a speed of 15-20 work cycles per minute. That's about 2,400 A4 photo pockets per hour, or about 3,500 driving licence holders. The whole production process requires only one operator who monitors the operation, fills the machine with new raw materials and handles the finished product. Retooling is fast and simple, minimising downtime and making the machine inexpensive to operate, even for small production runs.

bandomatic5and8


The Bandomatic 5 & 8 consist of three presses which are assembled and tailored to customer requirements. Each press is an independant unit which can have its own, or a common power supply. The machine across is the most common combination. The hot embossing and hot cutting presses are mobile, while the welding press is fixed.

 

  1. The hot embossing press can also be used for hot cutting. Several colours can be embossed simultaneously if the colours do not overlap. The embossing film is fed forward by a separate electric motor, and stroke length is adjustable to minimise wastage. Film that is not being embossed or cut, bypasses the press via special rollers.
  2. The welding press has a 5 or 8 kW generator and an integral short-circuit protector. Operating frequency is 27.12 MHz.
  3. The hot cutting press can also be used as a hot foil embossing press.
  4. Conveyor belt for removing the finished product. Suction cups lift the products from the belt, whilst nip rollers remove and collect waste underneath the machine in bins.
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FIAB HP Gantry HF Welding Machine.

FIAB HP

The FIAB HP/Gantry series is probably the most flexible system we ever built. The Gantry HP machine is natural progression for FIAB
being developed from the renowned PL-concept and is especially suited for the assembly and welding of large structures.
This gantry mounted machine is available as a static or traveling unit which in both cases is "turntable" 180 degrees to minimize material handling. The HP have been customized with high demands for a wide range of special flexible production needs.
The output of what this machine is capable of can only be testified by our satisfied customers all over the world. This machine can be static mounted in the roof or moveable with a gantry on tracks. The machine can even be totally free with our new airborne gantry. The machine is manufactured to comply with the CE regulations
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Download a PDF file here (8.55MB) GantryHF.pdf

 

Features a flexible platform for large structures.

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All FIAB machines are equipped with the logical NEW SIEMENS SIMATIC S7 Touch Screen for easy programming. Operators will find the machine easy to operate since all setting details will be displayed on the screen. Compatible with the WinCC Quality Secure System and capable to store several recipes.

 

High Output P is a streamlined welding machine situated on a track. It can be operated on a manual, semi-automatic or fully automatic basis with the assistance of an integrated drive motor. The electrode holder is 1300 mm long and is supplied with locking cylinders which ensures a very quick tool change. Power and air cables are fed to the machine through a "caterpillar" cable housing under the machine. The durable table and leg sections are very stable and carefully produced under exact tolerances.

FIAB HF welding machine model 3005 is a very flexible machine that can be adapted for a wide range of products. The machine is excellent for the manufacture of products such as rain-wear, boat covers, protective covers etc. The logical design has been derived from close cooperation with many customers over a considerable length of time, and it is a formula which combines optimised ergonomic possibility with a "quality-built" long lasting production machine. This means that together with its original product-dedicated tools, the highest precision and production speed standards can be achieved. Effective screening has been incorporated to minimize the risk of electromagnetic fields.
This machine is CE-approved.


Read more on the FIAB range here


 

 

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